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kjacml@yahoo.com.au reacted to this post about 6 days agoWork, Life and organising events really slowed down the progress on my build. Whilst not being ruinning by the NSW BBQ Event, I got enough done to be able to showcase what I have been up to and to give people an idea on the build process of a cyclekart.
Since the last update, I have completely skinned the front 2/3s of the kart in 0.5mm...Work, Life and organising events really slowed down the progress on my build. Whilst not being ruinning by the NSW BBQ Event, I got enough done to be able to showcase what I have been up to and to give people an idea on the build process of a cyclekart.More
Since the last update, I have completely skinned the front 2/3s of the kart in 0.5mm aluminium and punched about 3/4 of the louvre vents. I made an assortment of punches out of scrap plywood and old merbau timber decking. I used the merbau to make punches and then made dies out of 12mm plywood. It works well enough on the thin aluminium - the dies are stronger than the sheet itself and will split it if you aren't careful.
Ive made a lot of progress on the fibreglass nosecone. I've smoothed it out, put the front cutouts in, painted it and started making a grille. Though not quite finished as a I would like, I have made big progress.
I have made a dashboard from 12mm ply which i have skinned with aluminium and dressed with brass. It contains my keyed electric start ignition and an 85mm GPS speedometer. For 12v power, I got a Milwaukee M12 battery adapter that tucks up behind the dash out of sight to power the 12v accessories.
Steering wheel is about half way done and roughed in to shape. It is made from lasercut 3mm steel and clad in 12mm Plywood with Red 1mm G10 liners between the wood and steel which I had left over from my bladesmithing escapades
Ive also started on the windscreen and side view mirrors which are a work in progress.
Whilst Im a long way off completion, I am hoping to get a lot more done before the Goulburn Car show in NovemberPost is under moderationStream item published successfully. Item will now be visible on your stream. -
Kingshill reacted to this post about 2 weeks agoHaven't updated in a while, but work is progressing slowly.
I've just about amassed all the parts I need to complete the build apart from brake lines and a chain.
I now have a boxed in cabin which I am skinning in 0.5mm aluminium. I've found that with such a thin metal its quite easy to get a nice radius on body panels by running the sheet...Haven't updated in a while, but work is progressing slowly.More
I've just about amassed all the parts I need to complete the build apart from brake lines and a chain.
I now have a boxed in cabin which I am skinning in 0.5mm aluminium. I've found that with such a thin metal its quite easy to get a nice radius on body panels by running the sheet over your legs back and forth like you are drying yourself with a towel. Sounds crazy but it works.
Also made a foam buck for a nosecone. Got it into shape over the weekend and laid down my first layers of glass and resin. By far the messiest thing I have ever done. I just used chopped mat for the fibreglass, but in hindsight i would use woven cloth for straight lines and simple curves whilst saving the chopped mat for the more intricate compound curves. Now time to sand, cut and recoat where necessaryPost is under moderationStream item published successfully. Item will now be visible on your stream. -
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Pursang reacted to this post about 2 months agoHave 3D printed some hub caps for the cheap chinesium pit bike wheels. Also some weatherproofing in the guise of black paint, as I don't currently have shed, Still moving forward, albeit slowly.Post is under moderationStream item published successfully. Item will now be visible on your stream.
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Pursang reacted to this post about 2 months agoA bit more progress, starting to shape a basic frame and and now have the rack and pinion steering completePost is under moderationStream item published successfully. Item will now be visible on your stream.
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Pursang reacted to this post about 2 months agoMoving along slowly. It now rolls. Done a mock up with the wheels on to get an idea how it looksPost is under moderationStream item published successfully. Item will now be visible on your stream.
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Pursang reacted to this post about 2 months agofront axle starting to take shape and more parts slowly starting to arrive.
Some slight design changes, there's a plethora of Austin based karts already, so have decided to base my design on the ERA Type-B. I will most likely model mine off chassis no.10, ERA R10B of Peter Whitehead who won the 9th Australian Grand Prix in this car at Bathurst...front axle starting to take shape and more parts slowly starting to arrive.More
Some slight design changes, there's a plethora of Austin based karts already, so have decided to base my design on the ERA Type-B. I will most likely model mine off chassis no.10, ERA R10B of Peter Whitehead who won the 9th Australian Grand Prix in this car at Bathurst in 1938.Post is under moderationStream item published successfully. Item will now be visible on your stream. -
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Pursang reacted to this post about 4 months agoRecovering from the spicy flu, but the weather outside was perfect. So over the last couple of days I've finally made a start!
I've dumbed down the design and am going with a Stevenson style ladder frame.
The frame has been welded together and I'm slowly getting a big stockpile of parts happening.
There is finally some movement at the station
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Pursang reacted to this post about 4 months agoBeen making up some drawings to get my head around what needs to happen. These are just a rough guide, but I'll update them as I go and hopefully have a full set off plans by the end of the build.
Made my first purchase for the build today. Ordered the RHS for the chassis and the pillow bearings I'll use for the rear axle.
At last things are...Been making up some drawings to get my head around what needs to happen. These are just a rough guide, but I'll update them as I go and hopefully have a full set off plans by the end of the build.More
Made my first purchase for the build today. Ordered the RHS for the chassis and the pillow bearings I'll use for the rear axle.
At last things are starting!Post is under moderationStream item published successfully. Item will now be visible on your stream. -
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