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  •   Pete_R reacted to this post about 2 days ago
    Cut some key-ways in a shaft.
    5mm slots in a 3/4" 304 SS. round bar.
    First time I've done one like this, rather pleased with how they turned out.
    The mounting fixture might have been a tech school project, I found it at a garage sale.
    It's bolted down to the cross slide vice on my little lathe drill mill.
    Budget Chinese slot drill in the drill...
    Cut some key-ways in a shaft.
    5mm slots in a 3/4" 304 SS. round bar.
    First time I've done one like this, rather pleased with how they turned out.
    The mounting fixture might have been a tech school project, I found it at a garage sale.
    It's bolted down to the cross slide vice on my little lathe drill mill.
    Budget Chinese slot drill in the drill chuck, 'cos my collet chuck has imperial sizes (1/4" collets, not 6mm).
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  •   Pursang's "Vintage Morgan" Inspired 3 Wheeler. commented on this post about 1 month ago
    Brass bushes fitted into the sliding tube parts of the stub axles. Bored with my little lathe.
    Pillars cut to length. One of those things that just accidentally worked out well,
    the cut off point required the friction disc up against the welded on travel limiter.
    Comments (3)
    • Nicely done
      Reported
    • Thanks Mick. Now, in an example of reality & honesty seldom seen on the internet (where everything seems perfect), I have a confession to make:

      AfterThanks Mick. Now, in an example of reality & honesty seldom seen on the internet (where everything seems perfect), I have a confession to make:

      After boasting of the success of the first pillar, posted here, I cut into the second one ,drained and cleaned it and chopped it off in the cut-off saw.
      Although both struts were removed from the same car!?!?, the second one had its rebound stopper welded 30mm further up the shaft.
      Second pillar is, therefore, 30mm too short!!! BUGGER!
        More ...
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    • Moral of this story: Cut Once.....Kick yourself in the butt 3 times!
      Reported
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  •   Pete_R commented on this post about 1 month ago
    These might be interesting to some builders. 19mm x 35 X 11 bearings.
    Because I'm building my own stub axles these bearings will allow me to fab them with HD 19mm axles.
    So long as they are not made out of Chinese cheese they will be great.
    Of course, at less than $2 ea. they could be replaced after each meeting!
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    Comments (1)
    • I did similar with 17mm ID bearings. But at that price you would be crazy not to try them! Let us know how they turn out
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  •   Pete_R commented on this post about 1 month ago
    My front wheels have arrived. Chinese dirt bike, nice quality.....and the price... around $54 ea. with free shipping. Whoo Hooo!
    These were on Aliexpress, you need to spend a fair bit of time sussing out the bargains and pay particular attention to the shipping cost.
    Bit of tension while monitoring the tracking, they were held up at Chinese...
    My front wheels have arrived. Chinese dirt bike, nice quality.....and the price... around $54 ea. with free shipping. Whoo Hooo!
    These were on Aliexpress, you need to spend a fair bit of time sussing out the bargains and pay particular attention to the shipping cost.
    Bit of tension while monitoring the tracking, they were held up at Chinese airport for a couple of weeks to get on special "oversize'" freight flights.
    I actually got some discount vouchers because of the delays.

    My original plan was to build my own wheels around some nice 1970's Yamaha MX hubs I have. Then sourcing the 17" rims and custom spokes, tyres, tubes and rim bands, add the time to assemble and true and we are looking at hundreds & hundreds of $$$$$ for 2 wheels.

    Now that I have the wheels, I can finish the pillar spacing and the stub axle design to meet the track width spec.
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  •   Pete_R reacted to this post about 1 month ago
    Lots going on behind the scenes, but here is some visual evidence of progress. Front sub-frame assembly welded.
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  • Pursang unlocked the badge Happy Snapper
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  •   Pursang's "Vintage Morgan" Inspired 3 Wheeler. reacted to this post about 1 month ago
    Original plan for driving the trike was with a rear mounted engine and a swing arm. (Simple)
    In order to fit it into the available space, I was planning to extend the motor drive past the front of the wheel and put the Torque Converter on the other side of the wheel. This was not going to be a problem as one of my 'donor' engines is from a...
    Original plan for driving the trike was with a rear mounted engine and a swing arm. (Simple)
    In order to fit it into the available space, I was planning to extend the motor drive past the front of the wheel and put the Torque Converter on the other side of the wheel. This was not going to be a problem as one of my 'donor' engines is from a portable generator. These have a tapered drive into the alternator rotor, press the rotor apart and away we go, extended shaft, (Simple). Next step was a short swing-arm pivoting in-line with the output sprocket of the TC. (Simple... sketch attached). For proper alignment with the wheel sprocket, I would need to place the drive sprocket on the inside end of the TC. (Simple) Apparently, this is possible with a genuine Comet TC. My Chinese clone, TAV20, on the other hand, has a 5/8" shaft through the rear pulley and drive sprocket, expanding to 17mm through the alloy bearing support. (Not so simple??) New Plan in development.
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  • Pursang unlocked the badge Points Achiever
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  •   Pursang's "Vintage Morgan" Inspired 3 Wheeler. reacted to this post about 1 month ago
    Bent up the transverse tubes for the suspension. Actually not tube, it's medium wall steel pipe, (OD. 27mm, Wall around 2mm).
    Done in an Old School pipe bender, moved it back and forth a few times, across the bend centre point, to minimise folding or creasing. Simple wooden test pattern to confirm height and parallel.
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